Formulation & R&D
In-house food scientists build gelatin or pectin bases, balance actives for overage and stability, then mask bitterness so the finished gummy actually tastes good.
Custom Gummies Provider · Made in the USA
Your Custom Nutraceutical Gummy Manufacturer
Formulation, production and packaging of gummy supplements under one cGMP roof in Selma, Texas — built for brands that need dependable scale.
FDA Registered Facility cGMP & NSF Informed Choice Non-GMO Options
5M+gummies produced daily
25,000 ft²Purpose-built gummy facility
5M+ / dayGummy output on double shifts
400 / minPouch packaging throughput
8 House MoldsPlus custom mold development
Full-Service Capabilities
One partner for the entire gummy supply chain
Most brands lose months coordinating a formulator, a co-manufacturer and a packer. VIRC consolidates R&D, depositing, curing, QC and fulfilment in a single validated plant — so your timeline, specification and costing stay in one place.
Depositing & Curing
Starchless silicone-mold depositing with in-line demolding, controlled-humidity curing rooms and automated sanding, oiling or sour coating.
Testing & Compliance
Raw-material identity checks, in-process weight and moisture control, plus independent finished-batch assays with a Certificate of Analysis per lot.
Packaging & Fulfilment
Bulk 5 lb bags, stand-up pouches, HDPE/PET bottling with induction seals, plus shrink banding, lot coding and palletised export-ready cartons.
Our Shapes
Eight in-house molds with endless customization
Every mold is tooled for consistent 2.5–5 g deposit weights, so dosage stays accurate from the first cavity to the last. Need a proprietary silhouette or a debossed logo? We tool custom molds for exclusive programs.
Gumdrop
Classic dome, 3–4 gDisk
High surface for coatingBear
Best-selling retail iconHeart
Wellness & giftingSquare
Higher active loadingWorm
Dual-color capableRing
Sour-sanded favouriteFruit Slice
Whole-food storytelling Our Nutrients
Proven gummy platforms you can customize
Start from a validated base to cut development time, then adjust actives, flavor, color, sweetener system and dosage to match your label claims and target market regulations.
Energy Gummies
A clean caffeine lift with B-vitamin support — formulated for pre-workout, esports and on-the-go daytime energy SKUs.
Typical activesCaffeine (green coffee bean & green tea), Vitamin B12, Folic Acid, Guarana.
Multivitamin Gummies
Broad-spectrum daily coverage for adults, teens and kids, with overage calculated to hold label claim through shelf life.
Typical activesVitamins A, C, D, E, K, B6, B12, Thiamine, Riboflavin, Niacin, Folic Acid, Biotin, Calcium, Selenium, Manganese, Zinc, Chromium.
Whole Food Gummies
Fruit- and vegetable-forward gummies for clean-label brands that want recognisable ingredients on the panel.
Typical activesOrganic apple, kale, broccoli, spinach, carrot, parsley, beet, green cabbage, blueberry, raspberry, strawberry, tomato.
Gummy Manufacturing Process
From concept to pallet in four controlled stages
Each stage has documented SOPs, sign-off gates and sample retention, so you always know what changed, why it changed and what it costs.
01
Full-Service Formulation
We translate your brief into a manufacturable spec: active levels, base system, sweetener profile, flavor, color and target texture — validated on benchtop samples you taste before committing.
02
Pilot & Scale to Production
An approved prototype is scaled on production tooling with process parameters locked, so batch #50 matches the sample that won your approval.
03
Cooling, Ejection & Coating
In-line demolding, rapid cooling and cure-room conditioning are followed by your chosen finish: sanded, sour, oiled, wax-polished or uncoated.
04
QC, Filling & Packaging
Finished gummies pass metal detection, weight checks and third-party assay before bulk bagging, pouching or bottling with full lot traceability.
Inside the Plant
Take a walk through our cGMP gummy facility
Transparency is part of the specification. See the cooking, depositing, curing and packaging areas before you send your first purchase order.
Why Work With VIRC
What buyers gain from a U.S. gummy manufacturer
Shorter feedback loops, domestic compliance documentation and freight that measures in days instead of weeks — with the technical depth to solve texture, stability and dosing problems before they reach retail.
Certified manufacturing. Production and packaging areas are FDA registered and operated to cGMP, with NSF and Informed Choice programs supporting sport-nutrition claims.
Capacity that protects OTIF. Double shifts across 25,000 ft² deliver 5M+ gummies per day and 400 pouches per minute, so seasonal spikes don't break your launch calendar.
Independent verification. Every lot is tested off-site for potency, purity and contaminants, and the COA is released with the shipment — not weeks later.
Flexible packaging routes. Choose fast, cost-efficient bulk 5 lb bags for your own co-packer, or in-house pouching and bottling with your labels and components.
Customization at every step. Formula, mold, coating, flavor, color, sweetener, count and carton — configured around your market, not our convenience.
Transparent bulk pricing. Volume tiers are quoted openly with component and freight lines separated, so your landed cost per bottle is predictable.
Quality Assurance 
Choose your gummy manufacturer with confidence
Our documented quality system covers vendor qualification, incoming raw-material identity testing, environmental monitoring, allergen and changeover controls, retained samples and stability programs. Specifications, batch records and COAs are audit-ready — which matters when your retailer, importer or Amazon listing asks for evidence.
We also support kosher, halal, vegan, organic-compliant, gluten-free and Non-GMO Project aligned formats, and can advise on label formats for the US, Canada, EU, UK, GCC and ANZ markets.
Our Flavors
Flavor systems built to hide actives, not fruit
Natural and nature-identical profiles — strawberry, mixed berry, orange, lemon-lime, peach mango, green apple, cherry, tropical punch and more — engineered with masking agents that keep vitamin and botanical notes off the palate.
Happy Customers
Don't take our word for it — hear it from brand owners
Partnering with VIRC for our private label gummies has been a game-changer. The quality, taste and attention to detail exceeded our expectations — our customers love the flavors.
During new product development the updates were regular and honest. They flagged every deviation from the brief and explained the cost and lead-time impact clearly.
Finding a reliable gummy manufacturer was critical for our expansion. VIRC delivered top-notch product and built a custom formula that fits our brand perfectly.
VIRC has been an excellent partner in developing our portfolio. Communication was superb and they delivered consistently across supply chain management.
I recommend VIRC to clients who need quality gummy supplements. The flexibility and creativity they bring to formulation is unmatched.
It was my first time through this process and I spoke with several manufacturers. My experience with VIRC Nutritionals was a clear 5/5.
Buyer FAQs
Answers sourcing teams ask us first
Standard runs start at 1,000 lbs of finished gummies per SKU when you use one of our eight house molds and a validated base. Fully bespoke formulations, custom tooling or specialty coatings require higher volumes, which our technical team confirms during the feasibility review.
Typically 2–4 weeks for formulation and benchtop sampling, 1–2 weeks for pilot approval, and 4–8 weeks for full production after sign-off. Ingredient lead times, artwork approval and packaging component delivery are the usual variables.
Yes. Finished batches are independently tested for identity, potency, purity, heavy metals and microbiology so label claims are defensible. A Certificate of Analysis accompanies each lot and retained samples are held for stability reference.
We run both gelatin and pectin systems, plus vegan, sugar-free (isomalt/allulose), organic-compliant and Non-GMO aligned bases using natural colors and flavors. Texture and shelf-life targets are validated for each base before scale-up.
White label uses our existing validated formulas with your branding for the fastest route to market. Private label and full contract manufacturing develop a proprietary formula, mold and packaging format that belongs to your brand, with documentation to match.
Bulk 5 lb food-grade bags for co-packers, stand-up pouches at up to 400 units per minute, and HDPE or PET bottling with induction seal, desiccant, cotton and shrink banding. Lot coding, best-by dating and export cartonisation are included.
Ready to build your gummy line with a U.S. manufacturer?
Share your target formula, dosage and volumes — our technical team will map the feasibility, timeline and packaging route for your program.